Balancing Automation with Quality
Balancing Automation with Quality
Automation plays
an essential role for increasing consistency and efficiency in products and
production. The actual appearance or perception of once an artisanal look might
then be lost. In areas where skilled employees are becoming rare and cost of
labour are increasing it can be the only way out to keep offering affordable
products to customers in a consistent way. One way of looking at quality is
consistency: as long as it has the same outcome it can be considered a quality
product; the consumer knows exactly what to expect.
For bakers this is not enough: taste, texture, aromas they all need to
be on point as well (or a close as we can get to our satisfaction). It is
therefore good to start the scale up process with a few question such as:
- What
is critical for my product quality from an ingredient perspective? (e.g. butter
or eggs or a certain emulsifier or perhaps even a hydrocolloid from a certain
supplier)
- What
is critical for my product quality from a processing point of view? (is density
before or after depositing, the layering technique and/ or number of layers
used)
- What
will happen if we change process parameters (proofing conditions, baking,
cooling etc)
- Etc
In
marketing and management consulting the technique of Simon Sinek is used very
frequently:
- What
- Why
- How
With asking
roughly 5 times these questions around the same topic, you can start writing
clearly some potential challenges to overcome, and likely you’ve written the
problem now so clearly you’ve solve 75% already.
Cutting our
product and process in smaller pieces and identifying its key critical success
factors, we can search for solutions that either fullfill our desires (thus
automation is an option) or don’t (then consider to that part manually). In the
past often it was chosen to go on despite suboptimal options and then degrade
products in appearance, texture, taste or quality.
Overcoming
this requires individuals to come of their functional ‘island’ and work
together to a holistic approach with technicians, operators, process and
r&d engineers.
Need to know more? Feel free to contact us!